Bottle Piston Filler Machine

Piston Filling Machine
Particles/Pulp/High Viscosity filling machine

This machine is 4 in 1 monoblock for juice hot filling, have 4 functions, washing, piston filling, liquid filling and capping. The machine adopts high technology from Europe, can be suitable for juice, juice with particles, vitamin drinks, and other flavor juice, with easy operation control system.

Features

Carbonated drink filling machine consists of the equipment as below followings:

   ● The main frame of equipment is welded from 120X60X6mm high-strength carbon steel.

   ● The main support of the equipment frame is arranged in a "well" type, and the distance between two adjacent supports does not exceed 600mm.

   ● Using the company's original flipping bottle clamp, the bottle clamp stuck the bottleneck part, to avoid the traditional bottle clamp on the rubber clamp on the bottle thread part of the possible pollution.

   ● Bottle clamp and lifting mechanism sliding sleeve are made of German igus corrosion resistant maintenance free bearings.

   ● Filling valve structure design is reasonable, the high speed, high precision. All parts using CNC machining center equipment.

   ● Piston Filling part contains turret part, material tank, filling valve, and control part. Machine height can be adjusted by the rack in machine bottom. Empty bottles enter into conveyor belt, then by bottle screw and starwheel into filling valve.

   ● Filling valve is piston filling type. Under filling valve is a turning valve to control fill or not. Fill or not finally determined by bottle entering into filling machine or not. No bottle, no filling. There is a proximity switch detects bottles.

   ● When customer need adjust piston filling height, rotating the handwheel in the inner part of the rack.

   ● Piston Filling part contains CIP washing ball. Our machine has CIP tube connects with CIP cleaning system. Washing ball under the pressure of pump to make ball rotating to wash filling tank. Under the pressure of open valve turret washing material drain out and finally return to CIP system.

   ● The sealing head adopts the magnetic constant torque device, when the swivel head is removed through the cover plate, the top cap mold covers the cap, and the cap is straightened to ensure that the cap is positioned correctly in the swivel cover mold to ensure the sealing quality.

Application fields

The piston machine adopts high technology from Europe, can be suitable for juice, juice with particles, vitamin drinks, and other high viscosity product.

Rinser part



Piston filling part


Juice liquid filling part


Capping part







Bottle Piston Filler Machine

This automatic filling machine, could be applicable fix quantify filling of all kinds of seed oil, catsup, bechamel, granule drink and catsup. feed bottles by stainless steel conveyor; automatically open valve and feed caps with bottles; do not open valve .

Its characteristics are rational design, compact conformation and convenience operation and maintenance. Main machine is adopted frequency speed control, it runs placidity and credibility. Material of limb contacted with the material and appearance accessory is high quality stainless steel. After exchanging several accessories, it is used different kinds of bottle’s fix quality filling.

Operation of machine is controlled by advanced touch screen; it realized the communication with man and machine. Function of control system is followed: product speed control, automatic stop with fault and take count of output and so on..

Filling Part:

Filling Method is based on piston’s up and down motion to produce suction and push out process, product transfers to packaging container’s filling section of basic components and this is the flow control valve, which is assembled through valve cover, piston and filling tubes. During the filling circulation, piston is moving backward at front position and raw material passes through flow control valve to transmit the cylinder, when piston reaches the end of the setting, flow control valve rotates to the lower discharge position, then piston moves forward and product passes through filling tubes and fill into the container.

Technical Parameter:

Filling accuracy: ±1--3ml

Height Of Transportation Belt:1100-1200mm

Diameter of bottle: Φ40-120mm or by order

Height of bottle: 160-320mm or by order

Diameter of bottle neck: Φ25-38mm or by order

Compressed air pressure:0.4~0.7Mpa

Feeding material pressure:0.15~0.3Mpa

Material: Frame: stainless steel 304.



柱塞灌裝機

果肉、果汁分两次灌装解决了果肉在物料中含量不均的问题。

结合多年灌装机生产经验改进设计而成。

大量采用日本 NSK 轴承,降低灌装机的故障率。

柱塞式灌装阀,适用于灌装各类酱料(如西红柿酱、辣椒酱、含米粒米酒、粒粒橙、各种水果酱、果泥等)、粘稠物料、高浓度及含果肉或颗粒饮料,甚至纯液体的定量灌装。运行平稳、灌装精确,适合冷、热灌装。活塞及活塞筒经过尖端科技特殊处理,配合精密,经久耐磨。果粒灌装采用柱塞方式,果粒在灌装缸中通过柱塞抽入定量缸中,当达到设定的量的时候,灌装阀通过换向使定量缸由抽料信道换为灌装信道,然后柱塞在凸轮的作用下将定量缸中的果粒压入瓶子中完成果粒的灌装。

灌装缸中带有搅拌装置,通过搅拌将料缸中的果粒与果汁的混合物料达到均匀状态,保证进入定量缸的物料均匀。

电控系统:控箱采用优质不锈钢制作,通过PLC对果肉灌装机由进瓶到出瓶的全部过程进行自动控制。采用触摸屏操作,生产速度、班产量计数、故障类别、故障发生点等均显示在屏幕上。并可自动统计故障发生时间、故障类别等信息。





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