Hong Guan Machinery | 24000BPH Ultra-Clean Filling Line
Hong Guan Machinery delivers 24000BPH ultra-clean PET bottle filling production line with Class 100 aseptic control, flexible bottle compatibility, and complete turnkey solutions.
Customer Case | Lincang Botai Agricultural Technology × Hong Guan Machinery
Cooperative Customer: Lincang Botai Agricultural Technology Development Co., Ltd.
Project Location: Yongde County, Lincang City, Yunnan Province
Equipment Configuration: 24000BPH (500ml) PET bottle ultra-clean filling production line (full set customized)
Cooperation Time: May 2025
24000BPH PET Bottle Ultra-Clean Filling Production Line Project
Customer Requirements
As a key regional beverage processing enterprise, Lincang Botai Agricultural Technology has put forward clear requirements to achieve large-scale, standardized and ultra-clean production:
- Stable high-capacity filling of 24,000 bottles per hour
- Meet Class 100 ultra-clean production environment, adapt to normal temperature/medium temperature filling of beverages with full pH value
- Stable equipment operation, flexible bottle shape compatibility and convenient later maintenance
- Provide one-stop installation, commissioning, training and long-term after-sales support
Hong Guan Machinery's Solution
Hong Guan Machinery has customized an integrated ultra-clean filling production line for customers, realizing aseptic control in the whole process from packaging material sterilization to finished product filling.
- High-capacity and high-precision filling machine: Adopt 5-in-1 ultra-clean filling machine with mechanical valve gravity filling and vacuum liquid level correction, liquid level accuracy ±3mm, stably achieving 24000BPH capacity.
- Class 100 ultra-clean production environment: FFU high-efficiency purification system is equipped in filling, capping and sterilization areas to achieve static Class 100 cleanliness and full-process aseptic control.
- Full-category beverage adaptation: Support production of beverages with different pH values, compatible with processes with/without preservatives, product shelf life up to 12 months.
- First-line brand core components: Mitsubishi PLC, ABB motor, Yuan'an pump valve, SICK photoelectric and other components ensure stable and reliable equipment with low failure rate.
- Flexible bottle shape switching: Equipped with 3 sets of bottle shape change parts as standard, one-time investment meets subsequent product iteration and upgrading.
- Automatic cleaning and disinfection: COP/SOP online cleaning system realizes automatic cleaning and disinfection of pipelines and main engine, safe and efficient.
Full-Process Service Guarantee
Hong Guan Machinery provides one-stop landing services from design to operation and maintenance:
- Rapid delivery: 90 days for production and delivery, 30 days for installation and commissioning
- Professional training: ≥3 systematic trainings to ensure independent operation of personnel
- Long-term warranty: 12 months free warranty for electrical parts, 18 months for mechanical parts
- Rapid response: Engineers arrive on-site within 48 hours in case of failure
- Lifelong support: Lifelong preferential supply of spare parts and technical upgrading
Project Achievements
Greatly improved capacity: Meet mass production and market supply
Comprehensively upgraded quality: Ultra-clean process enhances product competitiveness
Stable and efficient operation: Reduce failure rate and downtime loss
Worry-free production: One-stop service realizes rapid landing and stable operation
About Hong Guan Machinery
Hong Guan Machinery Co., Ltd. specializes in the R&D, design, manufacturing and service of filling production lines. With mature ultra-clean filling technology, it provides efficient, stable and intelligent overall solutions for beverage enterprises.Adhering to the philosophy of quality-oriented and customer first, the company helps enterprises achieve industrial upgrading and efficient production.
D-U-N-S® Number
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How can we achieve ultra-clean, high-capacity beverage production while maintaining product quality and meeting strict aseptic standards?
Hong Guan Machinery's 24000BPH ultra-clean filling production line delivers exactly what leading beverage manufacturers need: stable high-capacity production with Class 100 cleanliness standards, full-process aseptic control from material sterilization to finished product, and proven compatibility with diverse beverage types including juices, carbonated drinks, and water. Our customized system with FFU purification technology and automatic COP/SOP cleaning ensures consistent product quality while supporting shelf life up to 12 months. Contact us for a consultation on how we can customize this proven solution for your production requirements.
Hong Guan Machinery provides complete one-stop landing services encompassing rapid 90-day production delivery, 30-day installation and commissioning, professional systematic training, and long-term warranty coverage with 12-month electrical parts and 18-month mechanical parts protection. The integrated COP/SOP online cleaning and disinfection system enables automatic pipeline and engine sanitization, supporting product shelf life up to 12 months with or without preservatives. With 30+ years of proven expertise in liquid processing and filling technology, Hong Guan Machinery delivers turnkey solutions that enhance production capacity, upgrade product quality through ultra-clean processes, reduce equipment failure rates, and provide worry-free manufacturing operations. Engineers respond within 48 hours for any operational support, backed by lifetime preferential spare parts supply and continuous technical upgrading services.