Customer Case | Lincang Botai Agricultural Technology × Hong Guan Machinery | Customized Filling Lines for Food, Beverage & Pharma

Customer Case | Lincang Botai Agricultural Technology × Hong Guan Machinery

Cooperative Customer: Lincang Botai Agricultural Technology Development Co., Ltd.
Project Location: Yongde County, Lincang City, Yunnan Province
Equipment Configuration: 24000BPH (500ml) PET bottle ultra-clean filling production line (full set customized)
Cooperation Time: May 2025

24000BPH PET Bottle Ultra-Clean Filling Production Line Project

Customer Requirements

As a key regional beverage processing enterprise, Lincang Botai Agricultural Technology has put forward clear requirements to achieve large-scale, standardized and ultra-clean production:

Stable high-capacity filling of 24,000 bottles per hour
Meet Class 100 ultra-clean production environment, adapt to normal temperature/medium temperature filling of beverages with full pH value
Stable equipment operation, flexible bottle shape compatibility and convenient later maintenance
Provide one-stop installation, commissioning, training and long-term after-sales support

Hong Guan Machinery's Solution

Hong Guan Machinery has customized an integrated ultra-clean filling production line for customers, realizing aseptic control in the whole process from packaging material sterilization to finished product filling.

High-capacity and high-precision filling machine: Adopt 5-in-1 ultra-clean filling machine with mechanical valve gravity filling and vacuum liquid level correction, liquid level accuracy ±3mm, stably achieving 24000BPH capacity.
Class 100 ultra-clean production environment: FFU high-efficiency purification system is equipped in filling, capping and sterilization areas to achieve static Class 100 cleanliness and full-process aseptic control.
Full-category beverage adaptation: Support production of beverages with different pH values, compatible with processes with/without preservatives, product shelf life up to 12 months.
First-line brand core components: Mitsubishi PLC, ABB motor, Yuan'an pump valve, SICK photoelectric and other components ensure stable and reliable equipment with low failure rate.
Flexible bottle shape switching: Equipped with 3 sets of bottle shape change parts as standard, one-time investment meets subsequent product iteration and upgrading.
Automatic cleaning and disinfection: COP/SOP online cleaning system realizes automatic cleaning and disinfection of pipelines and main engine, safe and efficient.

Full-Process Service Guarantee

Hong Guan Machinery provides one-stop landing services from design to operation and maintenance:

Rapid delivery: 90 days for production and delivery, 30 days for installation and commissioning
Professional training: ≥3 systematic trainings to ensure independent operation of personnel
Long-term warranty: 12 months free warranty for electrical parts, 18 months for mechanical parts
Rapid response: Engineers arrive on-site within 48 hours in case of failure
Lifelong support: Lifelong preferential supply of spare parts and technical upgrading

Project Achievements

Greatly improved capacity: Meet mass production and market supply

Comprehensively upgraded quality: Ultra-clean process enhances product competitiveness

Stable and efficient operation: Reduce failure rate and downtime loss

Worry-free production: One-stop service realizes rapid landing and stable operation

About Hong Guan Machinery

Hong Guan Machinery Co., Ltd. specializes in the R&D, design, manufacturing and service of filling production lines. With mature ultra-clean filling technology, it provides efficient, stable and intelligent overall solutions for beverage enterprises.Adhering to the philosophy of quality-oriented and customer first, the company helps enterprises achieve industrial upgrading and efficient production.